Product Description
Brief introduction of Powder Surface Modifying Machine:
The mineral powder surface modifying, widely used in the fields of non-metal stuffing or pigment like plastic, rubber, adhesive, macromolecule materials, high polymer composite, functional materials and dope industries, is an outcome of the development of new and high technology nowadays It can not only improve the compatibility of both non-organic mineral stuff and organic high polymer, enhance binding force of interfaces, rise the mechanical strength and comprehensive ability, but also increase the stuffing ability of powder, save product cost and add special physical and chemical property to the product to some extent. For resolving the above-mentioned problem in production, this high efficiency equipment SLG powder surface modifying machine is recommended by our company as a result of hard research work.
Working Principle of Powder Surface Modifying Machine:
The powder surface treatment is completed mainly by means of three modifying rollers. The dry powder and dosed agent are put into modifying rollers simultaneously. With high speed rotation, the materials and agent is running in the form of fluidizing vortex. The modification is completed with the heat generated by high speed shearing, colliding and friction among the rotor, stator and the powder.
Benefit of Powder Surface Modifying Machine
- Continuous operation, large capacity, suitable for industrialization production in various scale.
- High use and less consumption of modifying agent high covering and active index of power,energy saving.
- Both modifying and dispersion function, suitable for any fine materials, special active effect for material with small proportion and big cubage weight like white carbon, mica powder and talcum powder.
- Powder and agent mixing and running in high speed and vortex, high modifying efficiency, with little change of granulate shape.
- Running at vacuum, air tight, no dust leakage, no pollution, good operation condition, low labor intensity.
- Operating in heat and cold conditions, no additional heating or cooling system required, easy operation.
- Independent fluid and non-fluid agent adding system for continuous, stable and even operation.
Specifications of Powder Surface Modifying Machine
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Model
|
Main Power
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Blower Power
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Speed of Shaft
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Capacity
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Weight
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Overall Dimension
|
|
CLG-200D
|
11kw
|
2.2kw
|
5700 r.p.m
|
40-150kg/h
|
1t
|
3200x600x2200mm
|
|
CLG-3/300
|
3-18.5kw
|
5.5kw
|
4500 r.p.m
|
500-1800kg/h
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3t
|
5800x1800x5600mm
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|
CLG-3/600
|
3-37kw
|
15-22kw
|
2700 r.p.m
|
2000-4000kg/h
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10t
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11200x3100x6200mm
|
|
CLG-3/900
|
3-75kw
|
45kw
|
2000r.p.m
|
4000-7000kg/h
|
20t
|
21000x3800x6500mm
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Precision and Versatility for Powder ProcessingThe PSM-750A Powder Surface Modifying Machine offers efficient and uniform powder coating for applications in the chemical, mineral, pigment, plastics, and paint industries. Engineered with a slotted extrusion head, integrated humidification, and automated controls, it delivers consistent results for a range of powders, including aluminum, kaolin, pigments, and calcium carbonate. The machine supports up to 800 kg/h and enables adjustable coating speeds, accommodating diverse industrial requirements.
User-Friendly Operation and Safety ProtocolsFeaturing a 7-inch color HMI and PLC-based touch screen control, the PSM-750A allows operators to monitor and adjust process parameters seamlessly. Safety is prioritized with emergency stop, overheat protection, and electrical interlocks. With a low noise output (<75 dB(A)) and a straightforward cleaning and maintenance design, the system ensures operational comfort and dependability.
Built for Reliability and Cost EfficiencyConstructed with a sturdy mild steel frame and SS304 contact parts, the PSM-750A is powder coated for corrosion resistance. It operates with an energy-saving heating system and a variable frequency drive for precise speed management. The floor-mounted system is easy to install, making it an excellent investment for factories aiming for high efficiency, reduced downtime, and consistent product quality.
FAQs of Powder Surface Modifying Machine:
Q: How does the PSM-750A Powder Surface Modifying Machine enhance coating uniformity and efficiency?
A: The PSM-750A is equipped with a slotted extrusion head, integrated spray humidification system, and variable frequency drive. These features facilitate uniform powder coating at adjustable speeds (10-60 m/min) while ensuring consistent distribution and optimal particle surface modification, resulting in energy-efficient and high-quality output.
Q: What types of powders and industries is this machine best suited for?
A: This model is designed for modifying and coating a range of powders such as aluminum, kaolin, pigments, and calcium carbonate. Its robust design makes it ideal for chemical, mineral, pigment, plastics, and paint industries, supporting applications requiring precise powder treatment and surface modification.
Q: When is maintenance required and how is the machine cleaned?
A: Routine maintenance should follow the manufacturers schedule, but the machines low-maintenance design and easy-to-clean SS304 contact parts ensure quick turnaround between batches. Simple disassembly and corrosion-resistant surfaces facilitate regular cleaning, supporting reduced downtime and longevity.
Q: Where can the PSM-750A be installed and what are its space requirements?
A: The machine is intended for floor-mounted installation in industrial environments. Its footprint measures 3200 x 1500 x 1800 mm, so sufficient space must be allocated for operation and maintenance access, ideally in facilities with clean and dry compressed air supply (0.6 MPa).
Q: What is the operational process for powder modification using the PSM-750A?
A: Powder is fed through a regulated screw feeder, where it undergoes controlled heating (room temperature to 200C) and integrated spray humidification. The powder is then uniformly coated with a special modifying agent via the slotted extrusion head, before being discharged through vibratory or rotary mechanisms.
Q: How does the operator interact with and control the PSM-750A?
A: Operators use the intuitive 7-inch color HMI paired with PLC touch screen controls to monitor and adjust parameters such as temperature, speed, and humidification. Real-time data and alarms for safety events enable precise control and rapid response to process needs.
Q: What are the primary benefits of using the PSM-750A for powder processing applications?
A: Key advantages include high production capacity, energy-saving operation, uniform and efficient coating, low noise, reliable safety features, and adaptability for various powder types. Its user-friendly interface and maintenance-friendly design collectively ensure increased productivity and reduced operational costs.