Product Description
Vertical Rolling Mill has become an optimum choice for raw and fuel grinding in cement factories Modern cement plants also use this mill for cement grinding Shanghai Clirik Machinery Co Ltd is one of the leading manufacturer and supplier of the mill it is manufactured on latest industry standards and precision It is mainly used for grinding raw meal clinker iron ore limestone coal powder coke powder coal gangue fly ash volcanic ash gypsum ground granulated blast furnace slag calcite pyrophyllite quartz clay sandstone bauxite and other materials
Advantages and Features
High grinding efficiency and saves 2030 power consumption
With increasing moisture content it can save more and more electricity
Drying and grinding of raw materials with moisture content as much as 15
Used for crushing drying grinding separating and conveying
Low noises and less dust
No direct contact between the grinding rollers and grinding disc so its noises is 2025 decibels lower
Totally closed negative pressure operation has employed so no dust during the operation
Low wear rate of only 510gt and little metallic pollution
Capacity ranges from 20300 TH
Feeding size is 100 mm
Output size of the material ranges from 30 to 1000 mesh
Application
It is suitable for huge capacity producing and is widely used in grinding nonflammable and nonexplosive materials under 93 Mohs hardness It consists of the separator grinding roller panel disc classifier blower storage hopper etc
Working Principle
The grinding disc in the mill is driven by the motor through the reducer The material is fed through the inlet pipe and it falls into the grinding disc from the feeder opening The material is then driven to the edge of the disc by the centrifugal force and is crushed into a fine powder by rollers Then the hot air from the nozzle takes the fine powder to a high efficiency classifier the moisture is evaporated rapidly when the full heat exchange occurs between material and hot gas The classifier separates the qualified powder and it is taken by the air to the powder collector where it is collected while the unqualified powder is sent back for regrinding and the finished product is collected and delivered to a storage silo
Advanced Rolling SolutionsThe Vertical Rolling Mill leverages cutting-edge engineering to ensure reliability and versatility for metal forming industries. Designed for seamless production environments, the mill operates with high efficiency, supported by automatic lubrication, robust electric drives, and PLC-based control systems. Its customizable configuration makes it ideal for diverse manufacturing needs.
Flexible Integration and CustomizationThis milling solution is compatible with a variety of production lines and can be tailored to individual capacity requirements. Choose between different roll numbers and widths to suit specific applications, while benefiting from effortless installation and integration support. The systems drive and automation allow reliable semi-automatic or fully automatic operation.
FAQs of Vertical Rolling Mill:
Q: How does the Vertical Rolling Mill operate to achieve precise rolling?
A: The Vertical Rolling Mill utilizes alloy steel rolls and a PLC control system for automatic adjustment, ensuring precise thickness reduction and uniform surface finish. The automatic oil circulation lubrication system maintains optimal performance throughout the rolling process.
Q: What types of materials can be processed with this rolling mill?
A: This machine is engineered for steel, non-ferrous metals, and other metal types, offering flexibility for varied manufacturing requirements. Its robust design supports rolling of mild steel and other metals efficiently.
Q: When is installation service available for the Vertical Rolling Mill?
A: Installation services are offered globally upon purchase, coordinated to meet customer schedules and site readiness, ensuring professional setup and integration within existing production facilities.
Q: Where can the Vertical Rolling Mill be installed for optimal use?
A: The mill can be installed in steel plants, metal fabrication facilities, and industrial production environments. Its compatibility with production line integration allows for versatile placement tailored to workflow requirements.
Q: What is the typical process flow for using this rolling mill?
A: Raw metal billets are fed into the mill, where electrically driven rolls compress them to the desired thickness under controlled temperature conditions up to 350C. The PLC system automates adjustments for consistent quality and output.
Q: How does the automatic lubrication system benefit daily operation?
A: The built-in automatic oil circulation system ensures continuous lubrication of all moving components, minimizing wear and reducing maintenance needs while supporting smooth, efficient rolling operations.
Q: What are the key benefits of using a Vertical Rolling Mill from this manufacturer?
A: Customers benefit from customizable configuration, durable alloy steel construction, automatic operation and control, global installation service, compatibility with existing production systems, and reliable performance backed by world-class motor brands like Siemens and ABB.