Product Description
Brief introduction of Powder Surface Coating Machine:
The mineral powder surface modifying, widely used in the fields of non-metal stuffing or pigment like plastic, rubber, adhesive, macromolecule materials, high polymer composite, functional materials and dope industries, is an outcome of the development of new and high technology nowadays It can not only improve the compatibility of both non-organic mineral stuff and organic high polymer, enhance binding force of interfaces, rise the mechanical strength and comprehensive ability, but also increase the stuffing ability of powder, save product cost and add special physical and chemical property to the product to some extent. For resolving the above-mentioned problem in production, this high efficiency equipment SLG powder surface modifying machine is recommended by our company as a result of hard research work.
Working Principle of Powder Surface Coating Machine:
The powder surface treatment is completed mainly by means of three modifying rollers. The dry powder and dosed agent are put into modifying rollers simultaneously. With high speed rotation, the materials and agent is running in the form of fluidizing vortex. The modification is completed with the heat generated by high speed shearing, colliding and friction among the rotor, stator and the powder.
Benefit of Powder Surface Coating Machine
- Continuous operation, large capacity, suitable for industrialization production in various scale.
- High use and less consumption of modifying agent high covering and active index of power,energy saving.
- Both modifying and dispersion function, suitable for any fine materials, special active effect for material with small proportion and big cubage weight like white carbon, mica powder and talcum powder.
- Powder and agent mixing and running in high speed and vortex, high modifying efficiency, with little change of granulate shape.
- Running at vacuum, air tight, no dust leakage, no pollution, good operation condition, low labor intensity.
- Operating in heat and cold conditions, no additional heating or cooling system required, easy operation.
- Independent fluid and non-fluid agent adding system for continuous, stable and even operation.
Specifications of Powder Surface Coating Machine
|
Model
|
Main Power
|
Blower Power
|
Speed of Shaft
|
Capacity
|
Weight
|
Overall Dimension
|
|
CLG-200D
|
11kw
|
2.2kw
|
5700 r.p.m
|
40-150kg/h
|
1t
|
3200x600x2200mm
|
|
CLG-3/300
|
3-18.5kw
|
5.5kw
|
4500 r.p.m
|
500-1800kg/h
|
3t
|
5800x1800x5600mm
|
|
CLG-3/600
|
3-37kw
|
15-22kw
|
2700 r.p.m
|
2000-4000kg/h
|
10t
|
11200x3100x6200mm
|
|
CLG-3/900
|
3-75kw
|
45kw
|
2000r.p.m
|
4000-7000kg/h
|
20t
|
21000x3800x6500mm
|
Robust Construction and High PrecisionBuilt with a premium stainless steel roller and a sturdy mild steel frame, this machine guarantees durability and sustained performance. The adjustable slot die head allows for high-precision coating, making it ideal for applications requiring uniformity and consistent quality across various industrial substrates.
Advanced Safety and Energy EfficiencyThe Powder Surface Coating Machine incorporates vital safety features such as an emergency stop and overload protection. Its energy-saving electric heating system, combined with dual air and water cooling, ensures both operational safety and reduced power consumption, supporting eco-friendly and cost-efficient manufacturing.
Comprehensive Support and InstallationOn-site commissioning and training services are provided, ensuring seamless installation and smooth operation. Backed by a computerized PLC touch screen control system, operators receive intuitive control and support, minimizing start-up time and maximizing productivity.
FAQs of Powder Surface Coating Machine:
Q: How does the Powder Surface Coating Machine achieve uniform coating on various materials?
A: The machine utilizes a precision-adjustable slot die head and a servo motor drive system. This allows for accurate control of coating thickness and spread, ensuring consistent results across paper, film, textile, plastic sheet, and metal foil substrates.
Q: What types of environments is this machine designed to operate in?
A: The machine is engineered for dustproof and moisture-resistant environments. Its robust construction and powder-coated corrosion-resistant surface ensure reliable performance, even in challenging industrial settings.
Q: When is installation and training provided for this coating machine?
A: On-site commissioning and operator training are included upon installation, ensuring the system is correctly set up and your staff is well-versed in operation and safety protocols from the outset.
Q: Where can this coating machine be effectively used?
A: This model is ideal for manufacturing plants and industrial facilities that need high-volume, precise powder surface coating for materials up to 1600 mm wide, such as exporters, manufacturers, suppliers, and traders in China or globally.
Q: What is the process for coating with this machine?
A: Materials are unwound using a turret unwinder, pass under the adjustable slot die head where powder or chemical adhesive is applied, and traverse a heavy-duty conveyor belt through a temperature-controlled zone. The integrated cooling and humidification systems ensure optimal adhesion and finish.
Q: How does the integrated humidification and dual cooling system benefit the operation?
A: The humidification module controls moisture to prevent static or dust interference, while the air-and water-cooled combination maintains stable operating temperatures, boosting coating quality and extending machine longevity.
Q: What are the main usage benefits of this powder coating machine?
A: Users benefit from high-precision, energy-efficient coating at speeds of 8-50 m/min, with a wide range of substrate compatibility. Safety features, automated controls, and low noise levels (<70 dB) further add to operational comfort and productivity.